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AUTOMATIC DISPOSABLE HEADBANDS MAKING MACHINE

Hengyao fully automatic disposable spa headband making machine is a specialized industrial solution designed to replace labor-intensive manual sewing in the mass production of beauty and medical disposables. By integrating advanced ultrasonic welding technology with a seamless non-woven conversion process, this equipment transforms raw fabric rolls into finished, high-quality headbands—including folding, elastic insertion, sealing, and cutting—in one continuous motion. With a stable output of 60-100 pieces per minute, it ensures consistent, burr-free edges and superior tensile strength, making it the ideal choice for manufacturers supplying high-end spa centers, hotels, and medical facilities who demand both sterile production environments and rapid ROI.
 
 Control Mode:     PLC Control
 Machine Dimensions:     L4030*W985*H1500MM
 Capacity:     40-50pcs/min
 Voltage:     220V
 Weight :     800KG
 Pressure:      N/A
 Special Requirement:     Some parts should be changed for different        size of product
 
 
 Key Features & Advantages

Raw Material Feeding & Tension System

 
 
The Hengyao disposable spa headbands machine is equipped with a high-performance raw material feeding system. By integrating automatic tension control, this unit ensures that non-woven fabric rolls are fed smoothly without wrinkling or snapping. This effectively eliminates material waste, a common pain point in production, ensuring that every headband starts with perfectly aligned fabric for a premium finish.

Advanced Ultrasonic Welding Module

 
 
 
At the heart of the Hengyao disposable spa headbands machine is our industry-leading ultrasonic welding module. This technology replaces traditional needle-and-thread sewing, creating strong, flat, and skin-friendly seals. For manufacturers, this means producing high-end, burr-free headbands that won’t irritate the skin, while simultaneously removing the safety risk of broken needles in the final product.

Intelligent PLC Control Interface

 
 
The Hengyao disposable spa headbands machine features a user-friendly PLC touch-screen interface for centralized management. Operators can easily adjust production speeds and product specifications with just a few taps. This intelligent control system reduces the technical learning curve for your staff and allows for rapid switching between different styles, ensuring your production line remains highly flexible and efficient.
Why Choose Us​​​​​​​​​​​​​​
  • Choosing hengyao disposable spa headband machine means choosing efficiency, quality, and long-term stability. Traditional manual production is slow and inconsistent, while our fully automatic system replaces multiple workers, delivers stable output, and significantly reduces material waste through optimized feeding. With ultrasonic welding and precise cutting, every headband maintains a uniform appearance and strong bonding. Built with durable components, reliable PLC control, and imported ultrasonic units, the machine is engineered for continuous 24/7 industrial use. We also support full OEM/ODM customization, allowing you to produce various styles, sizes, thicknesses, elasticity options, and packaging formats. As a professional global supplier of non-woven beauty product machines, we provide stable supply and technical support to customers across Asia, Europe, the Middle East, and South America.
Optional Customizations / Non-Standard Solutions

Frequently Asked Questions

  • Q What is your tips for operating Automatic Non-Woven Compressed Towel Making Machine?

    A
    ◆ Note the air pressure range.
    ◆ Note the humidity regulation when the materials is humidifying.
    ◆ With safety operation in mind, do not put hand or any part of your body into the machine.
  • Q How often should maintenance be performed on disposable face mask machine?

    A Generally speaking, maintenance should be performed every 7 days, or half a month for standard machines. And the transmission system, connections need to be lubricated randomly, as well as cleaning up.
  • Q What kind of after-sales service can you provide?

    A We would have you send someone to our facility for training before ship. When machines arrive at your facility, we would send our engineer to your facility for installation, and would be a simple training for your engineers, going over the machine, troubleshooting etc. Meanwhile, we will build a after-service system for your account. That is, our commissioning engineer, electrical engineer and programmer will be in contact to answer your questions and fix your problems at any time, and offer a solution within the shortest time. We would also send engineers for any issues can't be resolved by your side. We would send our engineers to your facility for preventive maintenance, optimizing performance continuously through collecting customer's feedback.
  • Q How long is the working life of mold?

    A The raw material we used is imported DC53 mould steel and the heat treatment process of steel can reach 61℃. Under the premise of normal use, it can be guaranteed that the cutting roller can cut 4 to 5 million pieces. During the warranty, the mould can be repaired free of charge. The service life of the welding roller can be up to five years.
  • Q What certification reports do your machines have?

    A We are a high-tech enterprise, machines with CE certifications. The quality of the equipment meets the requirements of being exported to the European and American markets, and has rich experience in serving the world's top 500 companies.
  • Q Will you provide any free of charge parts be shipped with machine ?

    A Some wearing parts such as cutters, scissors, belts, etc. The machine is guaranteed for one year expect the damage by human error. In order not to affect the normal production of the machine, we will recommend customers to purchase spare parts and will provide a corresponding spare parts list.
  • Q Are your ultrasounds imported?

    A Our ultrasonic system continue the technology from Taiwan, and our R&D teams constantly strive to innovate and improve. All ultrasonic spare parts are purchased from the biggest brand, imported from Taiwan to ensure the best performance. In particular, we have close cooperation with Germany ultrasonic company if customer have special requirements.
  • Q How is the welding quality of the headbands ensured?

    A Hengyao utilizes advanced ultrasonic welding technology instead of traditional stitching. This ensures that the seams of the disposable spa headbands are incredibly strong, flat, and soft against the skin. The ultrasonic process eliminates the risk of thread breakage or needle contamination, meeting the strict hygiene and comfort standards required by the beauty and medical industries.
  • Q What materials can the Hengyao disposable spa headbands machine process?

    A Our disposable spa headbands machine is highly versatile and compatible with a wide range of non-woven fabrics, including Spunlace, Spunbond, and elastic non-woven materials. Whether you are producing lightweight headbands for beauty salons or thicker, absorbent versions for medical use, Hengyao technology ensures stable feeding and precise welding for various material GSM (Grams per Square Meter)
  • Q What materials are compatible with your machines?

    A
    Our machines are desined to handle a variety of non-woven fabrics,including those used in medical, industria, and consumer aplications. We can provide more details
    based on your specific material needs.
Quick Inquiry
Sales Manager: Nico
Tel: 86-0769-82993960
Mobile: +86-13790250216
E-mail: hengyao@hengyaoautomation.com
Address: No.7 Yaokeng Reservoir Road, Tangxia Town,
Dongguan City, Guangdong Province 523710
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