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AUTOMATIC BOUFFANT CAP MAKING AND PACKING MACHINE

The Bouffant Cap Making Machine is a fully automatic production line designed to manufacture disposable bouffant caps (also known as shower caps or hair covers) using non-woven fabric or PE materials.
This equipment uses ultrasonic heat sealing technology to ensure clean, firm, and consistent welding without the need for adhesives or threads.
The Bouffant Cap Making Machine is widely used for producing disposable caps for homes, restaurants, food industries, hospitals, cleanrooms, and other dust-free environments.
With a speed of 200 pieces per minute, our automatic bouffant cap machine with packing system can complete feeding, forming, counting, and bag packaging in one seamless process — saving labor and time while keeping hygiene at the highest standard.
 
Machine Parameters:
 
 Control Mode:    PLC Control
 Machine Dimensions:    L7000*W3700*H6550MM
 Capacity:    150-200pcs/min
 Voltage:    220V
 Weight :    600KG
 Power:    3 KW
 Special Requirement:    Difterent sizes &shapes by changing
   mould
 
 
Key Features & Advantages

Full Automation and Intelligent Control

 
 
 
Hengyao  bouffant cap making machine adopts a fully automatic design that integrates raw material feeding, ultrasonic sealing, forming, counting, and bag packaging in one continuous process. Controlled by a PLC intelligent system with a touch screen interface, operators can easily adjust parameters, monitor real-time production data, and ensure stable, efficient operation.
The machine’s automatic tension adjustment and precise feeding system guarantee consistent material flow, preventing deformation or misalignment during high-speed production. With an output of up to 200 caps per minute, this automatic bouffant cap machine significantly improves production efficiency while reducing manual labor.

Integrated Counting and Automatic Packing System

 
 
 
Unlike traditional models, this non woven bouffant cap making machine features a built-in counting and automatic bagging unit. Once caps are formed, the system automatically counts and packs 200 pieces per bag, sealing them neatly and reducing the need for manual packaging. This not only improves efficiency but also maintains hygiene throughout the process.
The packaging system’s precision sensors and servo motors ensure accurate quantity control and consistent bag sealing quality. Combined with its low energy consumption and high-speed performance, the machine provides a high return on investment by reducing labor costs, material waste, and production downtime.

Ultrasonic Sealing and High-Quality Structure

 
 
 
Bouffant cap making machine with advanced ultrasonic welding technology, the machine ensures strong, clean, and seamless sealing without using glue or chemicals—perfect for medical, food, and cleanroom applications. The ultrasonic generator delivers stable energy output, ensuring each cap has uniform sealing lines and a smooth edge finish.
The machine frame is made of durable aluminum alloy, which is lightweight, corrosion-resistant, and vibration-free, ensuring long-term stability and low maintenance. The modular component design allows for quick mold replacement, easy cleaning, and convenient access for maintenance or upgrades.
Why Choose Us​​​​​​​​​​​​​​
  • Manufacturers often face challenges such as inconsistent product quality, high labor dependency, and low production efficiency. Our non woven bouffant cap making machine is designed to effectively address these issues. With a fully automatic process that covers everything from raw material feeding to bag packing, it significantly reduces labor costs while maintaining a hygienic and clean production environment—ideal for medical and food industries. The PLC intelligent control system ensures stable performance, precision, and consistent product quality. This machine also supports flexible material options, including PE film and non-woven fabric, to meet different market demands. With its high production speed and reduced material waste, it offers a fast return on investment. In addition, we provide installation guidance, online technical support, spare parts supply, and operator training, ensuring smooth and efficient operation from the very first day.​​​​​​​
Optional Customizations / Non-Standard Solutions

Frequently Asked Questions

  • Q How often should maintenance be performed on disposable face mask machine?

    A Generally speaking, maintenance should be performed every 7 days, or half a month for standard machines. And the transmission system, connections need to be lubricated randomly, as well as cleaning up.
  • Q What kind of after-sales service can you provide?

    A We would have you send someone to our facility for training before ship. When machines arrive at your facility, we would send our engineer to your facility for installation, and would be a simple training for your engineers, going over the machine, troubleshooting etc. Meanwhile, we will build a after-service system for your account. That is, our commissioning engineer, electrical engineer and programmer will be in contact to answer your questions and fix your problems at any time, and offer a solution within the shortest time. We would also send engineers for any issues can't be resolved by your side. We would send our engineers to your facility for preventive maintenance, optimizing performance continuously through collecting customer's feedback.
  • Q How long is the working life of mold?

    A The raw material we used is imported DC53 mould steel and the heat treatment process of steel can reach 61℃. Under the premise of normal use, it can be guaranteed that the cutting roller can cut 4 to 5 million pieces. During the warranty, the mould can be repaired free of charge. The service life of the welding roller can be up to five years.
  • Q What certification reports do your machines have?

    A We are a high-tech enterprise, machines with CE certifications. The quality of the equipment meets the requirements of being exported to the European and American markets, and has rich experience in serving the world's top 500 companies.
  • Q Will you provide any free of charge parts be shipped with machine ?

    A Some wearing parts such as cutters, scissors, belts, etc. The machine is guaranteed for one year expect the damage by human error. In order not to affect the normal production of the machine, we will recommend customers to purchase spare parts and will provide a corresponding spare parts list.
  • Q Are your ultrasounds imported?

    A Our ultrasonic system continue the technology from Taiwan, and our R&D teams constantly strive to innovate and improve. All ultrasonic spare parts are purchased from the biggest brand, imported from Taiwan to ensure the best performance. In particular, we have close cooperation with Germany ultrasonic company if customer have special requirements.
  • Q What is the power consumption and maintenance requirement?

    A The machine is designed for low energy consumption and long-term stable performance.
    Routine maintenance involves ultrasonic horn cleaning, mold lubrication, and checking feeding tension—easy and time-saving thanks to its modular structure.
  • Q Does the machine include automatic packaging?

    A Yes. This is a bouffant cap making and packing machine.
    It automatically completes feeding → forming → counting → bag sealing, ensuring hygiene and reducing manual handling.
  • Q Can I customize the cap size or style?

    A

    The machine supports mold replacement, allowing production of different sizes and specifications of bouffant caps.
    Cap diameter, elastic tightness, and material type can all be customized.


  • Q What materials are compatible with your machines?

    A
    Our machines are desined to handle a variety of non-woven fabrics,including those used in medical, industria, and consumer aplications. We can provide more details
    based on your specific material needs.
Quick Inquiry
Sales Manager: Nico
Tel: 86-0769-82993960
Mobile: +86-13790250216
E-mail: hengyao@hengyaoautomation.com
Address: No.7 Yaokeng Reservoir Road, Tangxia Town,
Dongguan City, Guangdong Province 523710
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